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SHIVGANGA DRILLERS LIMITED
MONTHLY INSPECTION OF RIG EQUIPMENTS
(As Per OISD-GDN- 202 & 203)
WELL: 
S.NO CONDITION STATUS
OK/ NOT OK REMARKS
1.0 DERRICK FLOOR & DRAW WORKS
1 Rotary floor in good condition (no slippery space, no openings, railings in place)
2 Rotary chain drive guarded
3 Calibrated Weight indicator installed
4 Weight indicator visible to brake operator
5 Operator’s draw works controls properly labeled/identified
6 Pipe slips & Dies in good condition & secured
7 Racking floor area in good condition
8 V-door barrier provided, in good condition and properly used
9 Air/Hydraulic hoist line in good condition (i) near driller (ii) opposite driller
10 Air/Hydraulic hoist line guide in operating condition (i) near driller (ii) opposite driller
11 Air/Hydraulic hoist line properly layed/wound on drum (i) near driller (ii) opposite driller
12 Air/Hydraulic hoist line properly guarded (i) near driller (ii) opposite driller
13 Are cathead & cat line including brakes in good condition
14 Kelly cock wrench and safety valve accessible
15 Spinning chain in good condition
16 Twin stop device installed and operational
17 Drawworks drill line in good condition
18 Drawworks emergency stop switches installed & in working condition
19 Drawworks guard installed & secured with all bolts.
20 Sufficient wraps left on drum with blocks in down position
21 Proper lay of drill line on reel
22 Drawworks drum brakes in good condition
23 Drawworks secondary brakes in good condition
24 Deadline anchor & its retainer in good condition
25 Drawworks brake linkage in good condition (no loose/missing parts)
26 Clutch in good condition
27 Adequate lighting (illumination level) provided
28 Appropriate lighting installed (as per area classification)
29 Minimum two exits from drill floor doghouse
2.0 POWER, HAND TOOLS & TUBULARS HANDLING EQUIPMENTS
1 Makeup and breakout tongs in good condition
2 Tong pull & restraining lines including clamps in good condition and installed properly
3 Tong hanging line including clamps in good condition and installed properly as per OISD STD 187
4 Tong counterweights installed
5 Tong counterweights operational
6 Tong body & jaws in good condition
7 Tong safety handle pins secured
8 Tong dies in good condition & secured
9 Tongs securely fastened to a suitable fixed structure using a wire rope or a stiff arm
10 Hand tools are inspected and in good condition & properly stored
11 “Iron Roughneck” (if used) inspected and in good condition & properly secured
12 Any leak observed in hydraulic system
13 Electric hand tools double insulated or grounded
14 Electrical extension cords properly insulated
15 Plugs of electrical extension cords in good condition
16 “Emergency” switch installed on all Electric and Pneumatic tools
17 Celebrated torque gauge in use
18 Verify for proper sized tubular slip available (Drill pipe/casings/tubings etc)
19 General condition of slip: clean & well lubricated
20 Any cracks, dings or deformation observed in the slip
21 Check for loose or worn hinge, dies & handle pins
22 Visually inspect elevators: Check ears, pins, bore, latch and latch lug for cracks or excessive wear and proper operation of elevators
23 Condition of the air/hydraulic hoses
24 Safety chains at both ends
25 Wear, aging and chafing in hoses and couplings
26 Control lever back to neutral automatically, when control are released
27 Check control lever and linkages for wear and free movement
28 28 Spring hanger or lifting cylinder fitted with a safety sling
29 Function test unit in forward and reverse and verify proper operation
30 Inspect condition of kelly flat and roller contact interface over full length of kelly
31 Any cracks in junction between upsets and drive sections?
32 Check width of wear pattern on contact angles for excessive wear or rounding
33 Check the Kelly drive bushings have become oval shaped due to wear or not.
34 Check if the Kelly drive bushing holes have become egg shaped due to wear
35 Check if an arrow and L for lock on the master bushing and an arrow on the locking pin for locking the insert bowls in the master bushings has been welded on
36 Check that split casing bushing have a minimum length of 17” to avoid from falling through the rotary table
37 Check the rotary table for excessive wear
38 Test rotary hose and swivel packing to MWP
39 Confirm all the hoses properly bundled and travel unobstructed in derrick
40 Function test link tilt assembly and check for air leaks
41 Perform visual inspection of top drive power panel. Check all contactors, relays, power supplies, and terminal boards to see that they are properly marked and that all screws and bolts are tight.
42 Record DC drive motor data insulation resistance
43 Verify proper operation of installed purge loss alarm system. Shut off purge air supply, note alarm, check emergency by-pass operation. Turn on air supply to see if system will go through an automatic purge cycle
44 Visually inspect torque beam support chains on PT drive
3.0 HOISTING TOOLS, HOOKS, BAILS, ELEVATORS AND OTHER RELATED EQUIPMENT
1 Traveling blocks in good condition
2 Traveling blocks properly guarded
3 Sheave guards in good condition
4 Bales and/or links in good condition
5 Elevators in good condition
6 Rod hook in good condition
7 Hoisting hook equipped with safety latch
8 Crown block assembly secured
9 Transfer elevators in good condition
10 Crew members not permitted to ride traveling block
11 Circulating hose secured to gooseneck and swivel
12 Power swivel secured
13 Hoisting line inspected daily
4.0 MUD PUMP
1 All mud pump guards are secured and in good condition.
2 All mud pump fitting & connections are properly secured and in good condition
3 Pressure relief valve installed, tested & in good working condition.
4 Relief lines, high pressure lines, secured/anchored
5 Ends of mud vibrator hose properly anchored
6 Adequate lighting(illumination level) provided
7 Approved lighting as per hazardous area classification for the location available
8 High pressure fitting used as per design pressure system
9 Pumps, piping, hoses, valves and other fittings are maintained in good operating condition
10 Calibrated Pressure gauze are in use
11 Dampener tested at regular intervals
12 Lubrication system on plunger are in working condition
13 Oil pressure gauge on mud pump are working properly
14 Verify placement of emergency stops/switch on pumps
15 Area around mud pump, not slippery, no uneven surface
5.0 MUD HANDLING EQUIPMENTS 5.A SHALE SHAKER
1 Body & base for cracks and corrosion
2 Baskets for cracks and corrosion
3 Vibrator motor mounting for proper tightness
4 Vibrator motor belt guards in position
5 Starter switch properly earthed
6 Emergency shut off system
5.B DESANDER
1 All flanges and connections for proper tightness
2 All pipes for corrosion
3 Proper mounting/anchoring of the unit
4 Frame/structure for corrosion/damage
5.C DESILTER
1 All flanges & connections for proper tightness
2 All pipes for corrosion
3 Anchoring/mounting of the unit
4 Alignment of discharge line
5 Frame/structure for corrosion/damage
5.D DEGASSER
1 Proper alignment of vent line
2 Guard over coupling between motor and vacuum pump
3 Proper anchoring of the unit
4 Condition of the skid
6.0 MUD MIXING AREA
1 Bagged material properly stacked
2 A. Adequate personal protective equipment available: 1)Rubber Gloves 2)Apron 3)Face Shield 4)Goggles 5)Respirator 6)Mask 7)Full Face 8)Other
2.B Employees using all required PPE
3 Personal protective equipment properly stored
3.A “PPE Required” warning signs erected (Grouped or individual signs)
3.B Chemical hazard warning signs erected
4 Personal protective equipment properly maintained and in a clean & sanitary condition
5.A Eye wash station available 5a. Emergency Shower available
5.B Eye wash provides a minimum continuous flow
5.C Emergency Shower provides a minimum continuous flow
5.D Eye wash/emergency shower location identified with visible sign
5.E Eye wash/emergency shower access free from obstructions
6 Eye wash station/emergency shower in working order
7 Eye wash station/emergency shower in a clean & sanitary condition
8 Eye wash station/emergency shower providing clean water supply
9 Adequate ventilation in the closed area
10 Elevated loading door opening protected
11 Approved lighting for the location available
12 Adequate lighting provided
13 General housekeeping
14 MSDS are displayed in bilingual at strategic locations
7.0 MUD TANKS & PITS
1 Adequate stairs with handrails
2 Adequate walkways and guardrail
3 Guardrails installed on all raised platforms, walkways, etc above 1.8 meter
4 Walkways free from obstruction and/or damage
5 Guardrails provided on crossovers
6 “PPE Required” warning signs erected (grouped or individual signs)
7 Chemical hazard warning signs erected
8 Shale shaker properly guarded
9 Explosion proof equipment, fixtures and wiring used in the Vicinity of the shale shaker area
10 Agitator shafts & couplings properly guarded
11 Mud guns properly secured
12 Jetting hoses properly secured
13 Desander Unit in good condition
14 Explosion proof equipment, fixtures and wiring used in the vicinity of the Desander
15 Desilter Unit in good condition
16 Explosion proof equipment, fixtures and wiring used in the vicinity of the Desilter
17 Degasser Unit in good condition
18 Drive belts and shafts guarded
19 Approved lighting for the location installed
20 Adequate lighting provided
21 Assessment for respirator use conducted, documented and available
22 Adequate personal protective equipment available 1.Rubber Gloves 2.Apron 3.Face Shield 4.Goggles 5.Respirator: 6.Mask 7.Full Face 8.Other
23 Employees using all required PPE
24 Personal protective equipment properly stored
25 Personal protective equipment properly maintained and in a clean & sanitary condition
26 Stairways and ladders secured
27 Eye wash station in close proximity
28 Emergency Shower* available in close proximity (* especially when caustic is used, but not limited to)
29 Eye wash/emergency shower location identified with visible sign
30 Eye wash/emergency shower access free from obstructions
31 Eye wash station/emergency shower in working order
32 Eye wash station/emergency shower in a clean & sanitary condition
33 Eye wash station/emergency shower providing a clean water supply
34 General Housekeeping
35 All unused floor holes covered
36 Electric wiring in good condition
37 Data plates on equipment legible
38 Lubrication system of agitator are maintained
8. AIR COMPRESSOR
1 Dirty – oil/dust etc. on compressor 2 3 4 5 6. 7 8 9 10 11 OISD/DOC/08/2023/55 SHI
2 Oil leaks on compressor
3 V-belt drive guarded
4 Guard covered on back side
5 Safety valve locked or sealed and calibrated
6 Drain valve accessible & Drain water from air compressor
7 Compressor due for pressure test (5-yearly to 1,5 x MPOP)
8 Electric cord/plug in good condition
9 Have a lubrication regime? It should include greasing (motors), oil top-up (compressor, inline lubricators etc) and oil replacement
10 Check drive belts (where fitted) Check the tension and condition of drive belts regularly
11 Clean air and oil filters Ensure air and oil filters are kept free of dirt and debris
Remarks / Comments
CHIEF MECHANIC
CHIEF ELECTRICIAN
TOOL PUSHER
QHSE OFFICER
COMPANY MAN