| 1.0 DERRICK FLOOR & DRAW WORKS
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| 1 |
Rotary floor in good condition (no slippery space, no openings, railings in place) |
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| 2 |
Rotary chain drive guarded |
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| 3 |
Calibrated Weight indicator installed |
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| 4 |
Weight indicator visible to brake operator |
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| 5 |
Operator’s draw works controls properly labeled/identified |
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| 6 |
Pipe slips & Dies in good condition & secured |
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| 7 |
Racking floor area in good condition |
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| 8 |
V-door barrier provided, in good condition and properly used |
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| 9 |
Air/Hydraulic hoist line in good condition (i) near driller (ii) opposite driller |
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| 10 |
Air/Hydraulic hoist line guide in operating condition (i) near driller (ii) opposite
driller |
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| 11 |
Air/Hydraulic hoist line properly layed/wound on drum (i) near driller (ii) opposite
driller |
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| 12 |
Air/Hydraulic hoist line properly guarded (i) near driller (ii) opposite driller |
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| 13 |
Are cathead & cat line including brakes in good condition |
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| 14 |
Kelly cock wrench and safety valve accessible |
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| 15 |
Spinning chain in good condition |
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| 16 |
Twin stop device installed and operational |
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| 17 |
Drawworks drill line in good condition |
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| 18 |
Drawworks emergency stop switches installed & in working condition |
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| 19 |
Drawworks guard installed & secured with all bolts. |
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| 20 |
Sufficient wraps left on drum with blocks in down position |
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| 21 |
Proper lay of drill line on reel |
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| 22 |
Drawworks drum brakes in good condition |
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| 23 |
Drawworks secondary brakes in good condition |
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| 24 |
Deadline anchor & its retainer in good condition |
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| 25 |
Drawworks brake linkage in good condition (no loose/missing parts) |
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| 26 |
Clutch in good condition |
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| 27 |
Adequate lighting (illumination level) provided |
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| 28 |
Appropriate lighting installed (as per area classification) |
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| 29 |
Minimum two exits from drill floor doghouse |
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| 2.0 POWER, HAND TOOLS & TUBULARS
HANDLING EQUIPMENTS |
| 1 |
Makeup and breakout tongs in good condition |
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| 2 |
Tong pull & restraining lines including clamps in good condition and installed
properly |
|
| 3 |
Tong hanging line including clamps in good condition and installed properly as per OISD
STD 187 |
|
| 4 |
Tong counterweights installed |
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| 5 |
Tong counterweights operational |
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| 6 |
Tong body & jaws in good condition |
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| 7 |
Tong safety handle pins secured |
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| 8 |
Tong dies in good condition & secured |
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| 9 |
Tongs securely fastened to a suitable fixed structure using a wire rope or a stiff arm
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|
| 10 |
Hand tools are inspected and in good condition & properly stored |
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| 11 |
“Iron Roughneck” (if used) inspected and in good condition & properly secured |
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| 12 |
Any leak observed in hydraulic system |
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| 13 |
Electric hand tools double insulated or grounded |
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| 14 |
Electrical extension cords properly insulated |
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| 15 |
Plugs of electrical extension cords in good condition |
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| 16 |
“Emergency” switch installed on all Electric and Pneumatic tools |
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| 17 |
Celebrated torque gauge in use |
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| 18 |
Verify for proper sized tubular slip available (Drill pipe/casings/tubings etc) |
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| 19 |
General condition of slip: clean & well lubricated |
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| 20 |
Any cracks, dings or deformation observed in the slip |
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| 21 |
Check for loose or worn hinge, dies & handle pins |
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| 22 |
Visually inspect elevators: Check ears, pins, bore, latch and latch lug for cracks or
excessive wear and proper operation of elevators |
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| 23 |
Condition of the air/hydraulic hoses |
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| 24 |
Safety chains at both ends |
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| 25 |
Wear, aging and chafing in hoses and couplings |
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| 26 |
Control lever back to neutral automatically, when control are released |
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| 27 |
Check control lever and linkages for wear and free movement |
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| 28 |
28 Spring hanger or lifting cylinder fitted with a safety sling |
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| 29 |
Function test unit in forward and reverse and verify proper operation |
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| 30 |
Inspect condition of kelly flat and roller contact interface over full length of kelly
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|
| 31 |
Any cracks in junction between upsets and drive sections? |
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| 32 |
Check width of wear pattern on contact angles for excessive wear or rounding |
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| 33 |
Check the Kelly drive bushings have become oval shaped due to wear or not. |
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| 34 |
Check if the Kelly drive bushing holes have become egg shaped due to wear |
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| 35 |
Check if an arrow and L for lock on the master bushing and an arrow on the locking pin
for locking the insert bowls in the master bushings has been welded on |
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| 36 |
Check that split casing bushing have a minimum length of 17” to avoid from falling
through the rotary table |
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| 37 |
Check the rotary table for excessive wear |
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| 38 |
Test rotary hose and swivel packing to MWP |
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| 39 |
Confirm all the hoses properly bundled and travel unobstructed in derrick |
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| 40 |
Function test link tilt assembly and check for air leaks |
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| 41 |
Perform visual inspection of top drive power panel. Check all contactors, relays, power
supplies, and terminal boards to see that they are properly marked and that all screws and bolts are tight.
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|
| 42 |
Record DC drive motor data insulation resistance |
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| 43 |
Verify proper operation of installed purge loss alarm system. Shut off purge air supply,
note alarm, check emergency by-pass operation. Turn on air supply to see if system will go through an
automatic purge cycle |
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| 44 |
Visually inspect torque beam support chains on PT drive |
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| 3.0 HOISTING TOOLS, HOOKS, BAILS,
ELEVATORS AND OTHER RELATED EQUIPMENT |
| 1 |
Traveling blocks in good condition |
|
| 2 |
Traveling blocks properly guarded |
|
| 3 |
Sheave guards in good condition |
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| 4 |
Bales and/or links in good condition |
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| 5 |
Elevators in good condition |
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| 6 |
Rod hook in good condition |
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| 7 |
Hoisting hook equipped with safety latch |
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| 8 |
Crown block assembly secured |
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| 9 |
Transfer elevators in good condition |
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| 10 |
Crew members not permitted to ride traveling block |
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| 11 |
Circulating hose secured to gooseneck and swivel |
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| 12 |
Power swivel secured |
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| 13 |
Hoisting line inspected daily |
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| 4.0 MUD PUMP |
| 1 |
All mud pump guards are secured and in good condition. |
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| 2 |
All mud pump fitting & connections are properly secured and in good condition |
|
| 3 |
Pressure relief valve installed, tested & in good working condition. |
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| 4 |
Relief lines, high pressure lines, secured/anchored |
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| 5 |
Ends of mud vibrator hose properly anchored |
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| 6 |
Adequate lighting(illumination level) provided |
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| 7 |
Approved lighting as per hazardous area classification for the location available |
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| 8 |
High pressure fitting used as per design pressure system |
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| 9 |
Pumps, piping, hoses, valves and other fittings are maintained in good operating
condition |
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| 10 |
Calibrated Pressure gauze are in use |
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| 11 |
Dampener tested at regular intervals |
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| 12 |
Lubrication system on plunger are in working condition |
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| 13 |
Oil pressure gauge on mud pump are working properly |
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| 14 |
Verify placement of emergency stops/switch on pumps |
|
| 15 |
Area around mud pump, not slippery, no uneven surface |
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| 5.0 MUD HANDLING EQUIPMENTS 5.A SHALE
SHAKER |
| 1 |
Body & base for cracks and corrosion |
|
| 2 |
Baskets for cracks and corrosion |
|
| 3 |
Vibrator motor mounting for proper tightness |
|
| 4 |
Vibrator motor belt guards in position |
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| 5 |
Starter switch properly earthed |
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| 6 |
Emergency shut off system |
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| 5.B DESANDER |
| 1 |
All flanges and connections for proper tightness |
|
| 2 |
All pipes for corrosion |
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| 3 |
Proper mounting/anchoring of the unit |
|
| 4 |
Frame/structure for corrosion/damage |
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| 5.C DESILTER |
| 1 |
All flanges & connections for proper tightness |
|
| 2 |
All pipes for corrosion |
|
| 3 |
Anchoring/mounting of the unit |
|
| 4 |
Alignment of discharge line |
|
| 5 |
Frame/structure for corrosion/damage |
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| 5.D DEGASSER |
| 1 |
Proper alignment of vent line |
|
| 2 |
Guard over coupling between motor and vacuum pump |
|
| 3 |
Proper anchoring of the unit |
|
| 4 |
Condition of the skid |
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| 6.0 MUD MIXING AREA |
| 1 |
Bagged material properly stacked |
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|
| 2 |
A. Adequate personal protective equipment available: 1)Rubber Gloves 2)Apron 3)Face
Shield 4)Goggles 5)Respirator 6)Mask 7)Full Face 8)Other |
|
| 2.B |
Employees using all required PPE |
|
| 3 |
Personal protective equipment properly stored |
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| 3.A |
“PPE Required” warning signs erected (Grouped or individual signs) |
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| 3.B |
Chemical hazard warning signs erected |
|
| 4 |
Personal protective equipment properly maintained and in a clean & sanitary
condition |
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| 5.A |
Eye wash station available 5a. Emergency Shower available |
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| 5.B |
Eye wash provides a minimum continuous flow |
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| 5.C |
Emergency Shower provides a minimum continuous flow |
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| 5.D |
Eye wash/emergency shower location identified with visible sign |
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| 5.E |
Eye wash/emergency shower access free from obstructions |
|
| 6 |
Eye wash station/emergency shower in working order |
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| 7 |
Eye wash station/emergency shower in a clean & sanitary condition |
|
| 8 |
Eye wash station/emergency shower providing clean water supply |
|
| 9 |
Adequate ventilation in the closed area |
|
| 10 |
Elevated loading door opening protected |
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| 11 |
Approved lighting for the location available |
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| 12 |
Adequate lighting provided |
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| 13 |
General housekeeping |
|
| 14 |
MSDS are displayed in bilingual at strategic locations |
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| 7.0 MUD TANKS & PITS |
| 1 |
Adequate stairs with handrails |
|
| 2 |
Adequate walkways and guardrail |
|
| 3 |
Guardrails installed on all raised platforms, walkways, etc above 1.8 meter |
|
| 4 |
Walkways free from obstruction and/or damage |
|
| 5 |
Guardrails provided on crossovers |
|
| 6 |
“PPE Required” warning signs erected (grouped or individual signs) |
|
| 7 |
Chemical hazard warning signs erected |
|
| 8 |
Shale shaker properly guarded |
|
| 9 |
Explosion proof equipment, fixtures and wiring used in the Vicinity of the shale shaker
area |
|
| 10 |
Agitator shafts & couplings properly guarded |
|
| 11 |
Mud guns properly secured |
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| 12 |
Jetting hoses properly secured |
|
| 13 |
Desander Unit in good condition |
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| 14 |
Explosion proof equipment, fixtures and wiring used in the vicinity of the Desander |
|
| 15 |
Desilter Unit in good condition |
|
| 16 |
Explosion proof equipment, fixtures and wiring used in the vicinity of the Desilter |
|
| 17 |
Degasser Unit in good condition |
|
| 18 |
Drive belts and shafts guarded |
|
| 19 |
Approved lighting for the location installed |
|
| 20 |
Adequate lighting provided |
|
| 21 |
Assessment for respirator use conducted, documented and available |
|
| 22 |
Adequate personal protective equipment available 1.Rubber Gloves 2.Apron 3.Face Shield
4.Goggles 5.Respirator: 6.Mask 7.Full Face 8.Other |
|
| 23 |
Employees using all required PPE |
|
| 24 |
Personal protective equipment properly stored |
|
| 25 |
Personal protective equipment properly maintained and in a clean & sanitary
condition |
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| 26 |
Stairways and ladders secured |
|
| 27 |
Eye wash station in close proximity |
|
| 28 |
Emergency Shower* available in close proximity (* especially when caustic is used, but
not limited to) |
|
| 29 |
Eye wash/emergency shower location identified with visible sign |
|
| 30 |
Eye wash/emergency shower access free from obstructions |
|
| 31 |
Eye wash station/emergency shower in working order |
|
| 32 |
Eye wash station/emergency shower in a clean & sanitary condition |
|
| 33 |
Eye wash station/emergency shower providing a clean water supply |
|
| 34 |
General Housekeeping |
|
| 35 |
All unused floor holes covered |
|
| 36 |
Electric wiring in good condition |
|
| 37 |
Data plates on equipment legible |
|
| 38 |
Lubrication system of agitator are maintained |
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| 8. AIR COMPRESSOR |
| 1 |
Dirty – oil/dust etc. on compressor 2 3 4 5 6. 7 8 9 10 11 OISD/DOC/08/2023/55 SHI |
|
| 2 |
Oil leaks on compressor |
|
| 3 |
V-belt drive guarded |
|
| 4 |
Guard covered on back side |
|
| 5 |
Safety valve locked or sealed and calibrated |
|
| 6 |
Drain valve accessible & Drain water from air compressor |
|
| 7 |
Compressor due for pressure test (5-yearly to 1,5 x MPOP) |
|
| 8 |
Electric cord/plug in good condition |
|
| 9 |
Have a lubrication regime? It should include greasing (motors), oil top-up (compressor,
inline lubricators etc) and oil replacement |
|
| 10 |
Check drive belts (where fitted) Check the tension and condition of drive belts
regularly |
|
| 11 |
Clean air and oil filters Ensure air and oil filters are kept free of dirt and debris
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